Robotic Lawn Mower Boundary Errors: Complete Fix Guide
Quick Fix Summary
GPS/RTK Mowers: Ensure RTK base station has clear sky view, is powered on, and antenna is vertical. Check app for satellite count (need 15+ for RTK).
Wire-Guided Mowers: Use wire break detector to locate cut wire. Splice with waterproof wire connectors.
All Models: Ensure boundary is at least 30cm from obstacles and lawn edges.
Robotic lawn mowers use either GPS/RTK positioning or perimeter wire to define their working area. Boundary errors prevent the mower from operating safely. This guide covers troubleshooting for both wire-free (GPS/RTK) and wire-guided systems.
1. RTK GPS Mowers: Base Station Issues
Applies to: Mammotion LUBA, Segway Navimow, Ecoflow Blade, Husqvarna EPOS, and other RTK GPS models.
Error: "RTK Signal Lost" or "GPS Signal Weak"
Cause: RTK base station cannot communicate with satellites or mower.
Fix:
- Check base station power: Ensure the RTK base station is plugged in and powered on. LED should be solid or blinking to indicate active GPS lock.
- Verify sky visibility: RTK base station requires clear, unobstructed view of the sky. Must see at least 60 degrees of open sky in all directions.
- Move away from obstructions: Trees, buildings, metal structures, and rooflines block GPS signals. Base station should be on lawn, not under eaves or near walls.
- Check antenna orientation: RTK antenna must be perfectly vertical. Use the built-in level indicator or a bubble level to verify.
- Satellite count: In the mower's app, check satellite count. RTK requires 15+ satellites for accurate positioning (GPS + GLONASS + Galileo + BeiDou).
- Weather conditions: Heavy rain, thick clouds, or storms can temporarily degrade GPS signal. Wait for weather to improve.
- Reposition base station: Try moving base station 5-10 feet to a more open area. Run the mower's boundary setup again.
Error: "RTK Base Station Not Found"
Cause: Mower cannot communicate with the base station via WiFi or radio link.
Fix:
- Check WiFi/radio connection: Most RTK systems use 2.4GHz WiFi or proprietary radio. Ensure base station is within 300-500 feet of mower (check your model's specs).
- Reduce interference: Thick walls, metal fences, and large appliances interfere with radio signals. Reposition base station to minimize obstacles between it and the mower.
- Restart both devices: Power off mower and unplug base station for 30 seconds. Power on base station first, wait for GPS lock (2-5 minutes), then power on mower.
- Re-pair devices: In the app, delete the base station connection and re-add it following the pairing procedure in your manual.
- Update firmware: Ensure both mower and base station have the latest firmware. RTK positioning improves with software updates.
RTK Base Station Setup Best Practices
- Location permanence: Once positioned, do not move the base station. Moving it requires re-mapping the entire lawn.
- Weatherproofing: Most base stations are weatherproof (IP65+), but ensure cables and connectors are protected from standing water.
- Cable management: Route power cable safely to avoid damage from mowing or foot traffic. Use cable protectors if crossing walkways.
- Height: Place base station on the ground, not elevated. RTK works best when base and mower are at similar heights.
- Avoid metal: Do not place base station on or near metal surfaces (reinforced concrete, metal sheds, cars). Metal reflects GPS signals and causes errors.
2. Virtual Boundary Setup Errors (GPS/RTK Mowers)
Error: "Cannot Create Boundary" or "Boundary Mapping Failed"
Cause: App cannot complete boundary walk due to GPS accuracy issues.
Fix:
- Ensure RTK fix status: Before starting boundary walk, verify the app shows "RTK Fixed" or "High Accuracy Mode." Do not proceed if status is "Float" or "Single."
- Walk slowly: Move at walking pace (2-3 mph) during boundary mapping. Too fast = inaccurate GPS logging.
- Hold phone/remote steady: Keep the device at waist height, pointed forward. Do not swing it or hold it at varying heights.
- Follow lawn edge exactly: Walk along the precise edge of where you want the mower to cut. Leave 30cm (12 inches) buffer from flower beds, fences, and pools.
- Clear line of sight: During boundary walk, ensure you're under open sky. Walking under tree canopy can cause GPS drift.
- Complete the loop: End the boundary walk within 5 feet of the starting point. App will automatically close the boundary.
- Redo if needed: If the mapped boundary looks jagged or inaccurate in the app, delete it and re-walk. Good boundary = smooth, accurate lines.
Error: "Mower Outside Boundary" / "Out of Zone"
Cause: GPS accuracy drift caused mower to think it's outside the defined boundary.
Fix:
- Check current RTK status: If status is "Float" or "Single," mower has lost accurate positioning. Wait for "RTK Fixed" status to return.
- Manually retrieve mower: Lift mower back inside the boundary area and place it in the center of the lawn.
- Expand boundary buffer: Edit the boundary in the app and add 20-30cm of margin around the edges. GPS accuracy is ±2cm but can drift to ±10cm in poor conditions.
- Check for tall grass at edges: Mower may have physically moved outside the boundary if grass is very tall at the lawn edge. Manually trim the perimeter first.
- Remap boundary: If errors are frequent, delete and re-walk the boundary on a day with clear weather and good GPS conditions.
3. Wire-Guided Mowers: Perimeter Wire Issues
Applies to: Husqvarna Automower (non-EPOS), Worx Landroid, Gardena Sileno, Robomow, and other wire-guided models.
Error: "No Loop Signal" or "Boundary Wire Broken"
Cause: Perimeter wire is cut, disconnected, or not forming a complete loop.
Fix:
- Check base station connections: Ensure both ends of the boundary wire are firmly connected to the base station terminals. Wires can loosen over time.
- Inspect wire at high-traffic areas: Check wire where it crosses driveways, walkways, or lawn edges. These areas are prone to cuts from shovels, edgers, or vehicle tires.
- Use a wire break detector: Many mowers include a wire break detector accessory. Walk along the wire path with the detector - it will beep or light up when you pass the break point.
- DIY wire detector method: Use an AM radio tuned between stations. Hold it near the wire - you'll hear static when wire is intact. Static disappears at the break location.
- Repair the wire: Once break is found, dig up 6 inches of wire on each side of the break. Strip wire ends, twist together, and secure with waterproof wire connectors (included with most mowers). Bury the repair.
- Check for corrosion: If wire is old (5+ years), breaks may be due to corrosion underground. Consider replacing the entire wire.
Error: "Weak Loop Signal"
Cause: Wire is intact but signal is degraded due to poor connections or wire damage.
Fix:
- Tighten all connections: Check base station wire terminals, any splices, and guide wire connections. Tighten or re-strip and reconnect.
- Check for partial cuts: Wire may be damaged but not fully severed. Inspect areas where wire crosses hard surfaces or sharp edges.
- Reduce wire length if possible: Maximum wire length is typically 400-500 meters. Excess wire creates resistance and weakens signal.
- Replace corroded connectors: Outdoor-rated connectors can corrode after 2-3 years. Replace with new waterproof connectors.
- Check for nearby interference: High-voltage power lines, underground cables, or metal pipes can interfere with wire signal. Reroute wire at least 1 meter away.
Perimeter Wire Installation Best Practices
- Bury depth: Wire should be 1-4 inches underground. Deeper = better protection from edgers and aerators.
- Distance from obstacles: Keep wire 30cm (12 inches) away from fences, flower beds, and pools. Mower needs space to turn around.
- Avoid sharp angles: Use gentle curves instead of 90-degree corners. Sharp angles confuse wire signal.
- Mark wire path: Use wire flags or take photos of the wire layout before burying. Helps locate wire for future repairs.
- Use quality wire: OEM wire or thick-gauge (14-16 AWG) outdoor-rated wire lasts longer than thin, cheap wire.
4. Multi-Zone and Island Boundary Issues
Error: "Cannot Navigate to Zone" or "Island Detection Failed"
Cause: Mower cannot find path to secondary zone or around obstacles (islands).
Fix (GPS/RTK mowers):
- Create wider passages: Passages between zones must be at least 1.5 meters wide (twice the mower width). Narrow passages confuse GPS navigation.
- Ensure clear path: Remove temporary obstacles (toys, hoses, lawn chairs) blocking the passage between zones.
- Check zone priority settings: In the app, ensure multi-zone mowing is enabled and zones are prioritized correctly.
- Manually drive mower to zone: Use manual control to drive mower to the secondary zone and start a manual cleaning. This helps the mower "learn" the path.
Fix (Wire-guided mowers):
- Install guide wires: Guide wires help the mower navigate to remote zones. Install according to manufacturer instructions.
- Check guide wire connections: Guide wires connect to separate terminals on base station. Ensure tight connections.
- Adjust guide wire settings: In mower settings, configure guide wire following distance (typically 20-40cm).
5. Satellite Visibility and Environmental Factors
Common GPS/RTK Interference Sources
| Interference Source | Impact | Solution |
|---|---|---|
| Dense tree canopy | Blocks GPS satellites, reduces accuracy to 1-2 meters | Trim overhanging branches or use wire-guided system for heavily wooded areas |
| Tall buildings nearby | Creates "urban canyon" effect, reflects GPS signals | Position RTK base station away from building walls. May require wire-guided system. |
| Metal structures (sheds, fences) | Reflects GPS signals, creates multipath errors | Keep RTK base station 5+ meters from metal structures |
| Heavy rain or snow | Temporarily degrades GPS signal quality | Mower will pause until weather clears. Normal behavior. |
| Solar storms / Geomagnetic activity | Rare: causes GPS inaccuracy worldwide | Check space weather forecasts. Wait for storm to pass (usually 1-2 days). |
6. Firmware and Software Issues
Error: "Boundary Data Corrupted" or "Map Error"
Cause: Stored boundary data is corrupted or incompatible with new firmware.
Fix:
- Update firmware: Ensure both mower and RTK base station (if applicable) have the latest firmware.
- Restart mower: Power off for 30 seconds, then power back on. This reloads boundary data from memory.
- Re-sync with app: Open the app and force a sync between mower and cloud-stored map data.
- Delete and remap boundary (last resort): If error persists, delete the boundary in the app and perform a new boundary walk or wire verification.
When to Contact Manufacturer Support
Professional Help Needed For:
- RTK base station hardware failure: Base station won't power on or never achieves GPS lock in open areas
- Mower GPS module failure: Mower reports "GPS not found" error even with clear sky view
- Persistent boundary drift: Mower consistently exits boundary despite proper RTK setup
- Wire signal generator failure: Base station produces no loop signal even with verified wire loop
- Software bugs: Boundary errors that started after a firmware update
Preventing Boundary Errors
- Monthly checks: Verify RTK base station is clean, vertical, and powered. Check wire for exposed sections.
- Seasonal re-verification: After winter or heavy landscaping, walk the boundary to ensure wire or virtual boundaries are intact.
- Trim boundary edges: Keep grass at lawn edges trimmed. Long grass can physically push the mower outside its boundary.
- Update firmware: Manufacturers improve GPS accuracy and boundary detection with software updates. Check monthly.
- Document your setup: Take photos of RTK base station location, wire path, and app boundary settings. Saves time during troubleshooting.